Expert Gearbox Rebuilding & Precision Component Restoration

Comprehensive Gearbox Rebuilding Services

We are dedicated to delivering best-in-class gearbox rebuilding services that prioritize quality, precision, and customer satisfaction. With years of expertise in machine grinding and component rebuilding, we offer efficient, dependable service that meets the unique needs of each client. Our competitive pricing and unmatched dedication make us a trusted leader in gearbox repair and refurbishment.

Thorough Cleaning and Inspection

Upon arrival, each gearbox undergoes rigorous cleaning to remove all debris, oil, and grease. Our technicians perform a comprehensive inspection, using high-tech magnaflux testing to detect any chips, cracks, or signs of wear.

Quality Repair and Replacement

We repair or replace components to meet or exceed OEM specifications. Gears are either remanufactured or rebuilt, and re-hardened as needed. Bearing surfaces and shaft journals are restored to ensure optimal performance.

Advanced Reverse Engineering

Even without manufacturer drawings, we can reverse-engineer components using precise measurements to accurately recreate each part's specifications, enabling seamless repairs, upgrades, or replacements that meet or exceed original standards.

Supporting Services

Backed by our fully equipped in-house machine shop, MER provides a comprehensive suite of services to support gearbox rebuilding.

Disassembly, Cleaning, Inspection, and Testing

Every gearbox we service undergoes complete disassembly to access and evaluate each component individually. Our cleaning process removes all residual oil, grease, and debris, ensuring that every part is free of contaminants. We then perform a thorough inspection using advanced testing methods to identify any signs of wear, damage, or stress, guaranteeing durability and optimal functionality before reassembly.
NDT Services & Repairs

Our non-destructive testing services ensure each component is examined without causing further wear or damage. We offer comprehensive repairs, including precise welding, machining, boring, and grinding to restore parts to their original specifications. Additionally, we apply specialized wear coatings to shafts and gear journals, extending their service life and resistance to friction and corrosion.
Failure Analysis & Modifications
Brands We Service
Our team is experienced in servicing a wide range of gearbox brands, including:
- Flender, Rank, Maag, Lufkin, Farrel, Dodge, Falk
- JSW, Black Clawson, Philadelphia, David Brown, Amarillo
- Marley, Foote Jones, and more.