Custom Gear Cutting & Manufacturing Services

Custom Gear Solutions

MER offers specialized gear cutting and manufacturing, providing precise and reliable solutions for diverse gear types and applications. With our team of certified engineers, we produce high-performance gears that meet exact specifications. Backed by our industry-leading 36-month warranty, MER ensures each gear delivers reliability and longevity, making us a trusted partner across power generation, mining, oil and gas, and many other sectors.

MER’s gear cutting services focus on creating precise, durable gear teeth that align seamlessly with other mechanical parts. This critical step in gear production ensures that each gear operates smoothly and fits perfectly within your machinery’s system.

Gear Cutting Capabilities:

We use advanced techniques such as hobbing, milling, grinding, and broaching to cut gear teeth with high accuracy.
Our team can cut gears up to 20 feet in diameter, a capability that supports both large and small-scale applications.
We produce various types of gears, including:
- Helical, Double Helical, Split Helical
- Spiral Bevel, Ring Gears, Worm Gears
Faster Turnaround & Cost Savings: Compared to OEMs, our cutting process offers faster production times and cost-effective solutions.

Our gear manufacturing services are designed to meet the unique demands of a wide range of applications, combining precision engineering with advanced technology. From initial design to final inspection, our process ensures each gear is crafted to meet or exceed OEM standards, delivering optimal performance and longevity. With the capability to manufacture gears up to 20 feet in diameter, we support projects of all scales, providing reliable, cost-effective solutions with rapid turnaround times. Our commitment to quality is underscored by a 36-month warranty on every gear, reflecting our dedication to excellence and client satisfaction.

Industries Served
- Power Generation
- Mining & Mineral Processing
- Oil & Gas
- Chemical & Petrochemical
- Steel Processing
- Pharmaceuticals
- Water Treatment
- Lime Processing
- Sand & Gravel

We begin with a collaborative Consultation & Design phase, where our engineering team develops detailed, application-specific designs to ensure each gear’s durability and optimal functionality.

Once designs are finalized, our Precision Manufacturing stage brings them to life using advanced CNC machinery. This capability not only meets large-scale requirements but also reduces costs and lead times compared to OEM production.

Each gear then undergoes Rigorous Quality Control where our team performs extensive inspections and tests to guarantee adherence to the highest standards of accuracy and reliability.

Finally, we back every gear with an Industry-Leading 36-Month Warranty, providing our clients with lasting confidence in the quality, reliability, and performance of our work.