Food and Dairy Equipment Repair & Restoration Services
Reliable Solutions for your Food & Dairy Equipment Needs
We specialize in the repair, restoration, and rebuilding of essential food and dairy equipment components, ensuring smooth operations for your facility. Our expert team has extensive experience with dasher and mutator shafts, barrels and tubes, and homogenizers, delivering services that maximize durability, precision, and efficiency. Whether you need comprehensive homogenizer rebuilding, chrome overlay on barrels, or spline adjustments for mutator shafts, we provide reliable, quality-driven solutions designed to keep your equipment in top condition.
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Dasher and Mutator Shafts
Our team provides expert repair and customization services for dasher and mutator shafts, essential for smooth and reliable mixing in food and dairy equipment.
- Multi-Spline and Square Drives – We custom-fit multi-spline and square drives to ensure optimal performance and fit for your specific operational needs.
- Re-Chroming for Bearings and Seal Areas – Our re-chroming process revitalizes bearing and seal areas, protecting them from wear and extending the life of your equipment.
- New Ends on Shafts – When necessary, we install new ends on mutator and dasher shafts to enhance durability and maintain alignment.
- Internal and External Spline Cutting – Our precise spline cutting ensures a reliable and secure fit, keeping your equipment running smoothly.
- Pin and Bushing Replacement – We replace worn pins and bushings on mutators and dasher shafts, minimizing friction and extending service life.
- Bent Shaft Repair – We straighten bent or twisted shafts, a critical service to prevent premature scoring on barrels and tubes, which can cause costly equipment damage over time.
Our dasher and mutator shaft services prioritize longevity, precision, and operational efficiency, ensuring your equipment continues to perform at its best.
Scraped Surface Heat Exchanger & Freezers
Barrels & Tubes
Our “Save Our Tubes” restoration process is designed to repair pitted or damaged barrels and tubes without compromising wall thickness. This process preserves structural integrity, prolonging equipment life and maintaining the smooth performance required in food and dairy production.
- Overlay Application – We apply an overlay to damaged areas, including pits and cavities, to maintain the base metal thickness. This coating is guaranteed not to chip, flake, or peel, providing a durable and reliable solution.
- Precision Chrome Build-Up – Chrome is applied at .0008 per hour to build up a smooth, high-quality finish with 8-10 RMS, creating a resilient and hygienic surface that meets industry standards.
- Quick Turnaround – Our streamlined process ensures re-chromed tubes and barrels are ready within 7-10 days, minimizing your equipment’s downtime.
- Material and Shape Compatibility – We restore barrels and tubes across multiple materials, including steel, nickel, and stainless steel, and service various shapes such as bash, oval, and round to support a wide range of applications.
The “Save Our Tubes” process delivers lasting performance and reliability, extending the usability and quality of your barrels and tubes.
Homogenizer Rebuilds
Our team has extensive experience in rebuilding and restoring homogenizers and high-pressure pumps from leading brands such as APV, Manton, Gaulin Tetra-Pak, and Niro Soavi. We understand the demands of high-performance equipment in food and dairy processing and provide end-to-end rebuild services that ensure your machines are ready for full-capacity operation.
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Wet-End Rebuild
Our Wet-End Rebuild service thoroughly restores the cylinder block and internal components like valves, plungers, and springs. Each part is carefully disassembled, inspected, polished, and rebuilt with new seals and elastomers for dependable, high-pressure operation. A final pressure test verifies the rebuild’s integrity, providing you with equipment you can trust to perform at its best.
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Piston Rebuilding
In our Piston Rebuilding service, we bring each piston back to OEM standards. Starting with complete removal of old coatings, we pre-grind, re-coat with durable chrome or spray, and finish with precise grinding and polishing. This process ensures your pistons withstand the high pressures and rigorous demands of homogenization, enhancing both durability and performance.
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Drive-End Rebuild
Our Drive-End Rebuild service addresses the motor, drive components, seals, bearings, and any hydraulic or lubrication systems. We strip and repaint surfaces, inspect and replace parts as necessary, and conduct a thorough load test to ensure your drive-end is fully optimized for sustained performance. This rebuild extends the life of your homogenizer, providing reliable power and efficiency.
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Performance Testing
After each rebuild, we conduct extensive pressure testing to confirm that the machine performs reliably and meets all operational standards.
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Precision Polishing and Setup Adjustments
We polish stainless steel surfaces where necessary for a clean, professional finish and ensure all adjustable legs are loosened to make setup easier on-site.
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Packaging and Delivery
Each rebuilt unit is securely mounted on a skid, wrapped in protective materials, and carefully loaded onto a flatbed carrier, ensuring safe transport and arrival.
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Rebuild Warranty
We stand by the quality of our rebuilds. All workmanship is backed by a one-year warranty, with cylinder blocks fully tested and guaranteed to be sound and operational upon delivery.